Course

• Understand the concept and history of Poka Yoke and its importance in lean manufacturing.
• Learn various types of Poka Yoke techniques and their applications in different industries.
• Develop skills to analyze processes and identify error-prone steps or conditions.
• Gain proficiency in designing and implementing Poka Yoke solutions to prevent errors at the source.
• Explore real-world case studies and examples of successful Poka Yoke implementations.

• Knowledge of Poka Yoke principles and how they contribute to error reduction and process improvement.
• Ability to identify common types of errors and their root causes in manufacturing processes.
• Skills to design and implement Poka Yoke devices, methods, or procedures to prevent errors.
• Understanding of the role of Poka Yoke in enhancing product quality, reducing waste, and increasing efficiency.
• Practical insights into integrating Poka Yoke techniques into existing processes and systems for sustained improvement.

This course is designed for manufacturing engineers, quality assurance professionals, production supervisors, process improvement specialists, and anyone involved in quality management or continuous improvement initiatives within manufacturing environments.

The course is applicable to a wide range of industries, including automotive, electronics, pharmaceuticals, consumer goods, aerospace, and any other sector where error prevention and quality control and critical for success.

• Introduction to Poka Yoke and Error Proofing
• Types and Principles Poka Yoke Techniques
• Identifying Error-Prone Conditions and Defects
• Designing Poka Yoke Solutions
• Implementing Poka Yoke in Manufacturing Processes
• Case Studies and Examples of Poka Yoke Applications
• Evaluating the Effectiveness of Poka Yoke Systems
• Continuous Improvement and Future Trends in Poka Yoke