Course

SMED Training (Quick Changeover Training / Set-Up Reduction Training)

This training program focuses on Single Minute Exchange of Die (SMED), also known as Quick Changeover or Set-Up Reduction training. It aims to equip participants with the knowledge and skills required to streamline equipment changeover processes, minimize downtime, and improve overall operational efficiency in manufacturing environments. Through practical exercises, simulations, and case studies, participants will learn how to identify waste, standardize setup procedures, and implement SMED techniques effectively.

  • Understand the principles and importance of Single Minute Exchange of Die (SMED) in lean manufacturing.
  • Learn how to identify and categorize setup activities as internal or external to streamline changeover processes.
  • Acquire knowledge of SMED tools and techniques for reducing setup time, including standardization, visual management, and Kaizen.
  • Develop skills in conducting setup time analysis and implementing quick changeover solutions to minimize downtime.
  • Gain insights into the benefits of SMED implementation, such as increased productivity, reduced lead times, and improved flexibility.
  • Learn best practices for implementing SMED in various manufacturing environments, supported by real-world examples and case studies.
  • Participate in hands-on exercises and simulations to practice SMED techniques and reinforce learning.
  • Comprehensive understanding of Single Minute Exchange of Die (SMED) principles, methodologies, and tools.
  • Proficiency in identifying and categorizing setup activities to streamline changeover processes.
  • Ability to conduct setup time analysis and implement quick changeover solutions to minimize downtime.
  • Knowledge of SMED benefits and best practices for successful implementation in manufacturing environments.
  • Practical experience through hands-on exercises, simulations, and case studies.
  • Preparation for implementing SMED techniques in participants' respective workplaces to drive operational excellence.

Manufacturing professionals, production managers, engineers, process improvement specialists, quality assurance personnel, and anyone involved in equipment setup and changeover activities.

Suitable for industries with frequent equipment changeovers, such as automotive, aerospace, electronics, consumer goods, and manufacturing sectors where efficient setup and changeover processes are critical for operational success.

  • Introduction to Single Minute Exchange of Die (SMED): Principles and concepts.
  • Categorizing Setup Activities: Internal vs. external setup, identifying waste.
  • SMED Methodologies and Techniques: Standardization, visual management, kaizen.
  • Setup Time Analysis: Collecting data, identifying bottlenecks, analyzing results.
  • Quick Changeover Solutions: Implementing SMED techniques to minimize downtime.
  • Benefits of SMED Implementation: Increased productivity, reduced lead times, improved flexibility.
  • Best Practices and Case Studies: Successful SMED implementations in various industries.
  • Hands-on Exercises and Simulations: Practice sessions to reinforce learning and apply SMED techniques.
  • Implementation Strategies: Developing action plans for implementing SMED in participants' workplaces.